SFTY - SFTY 625 - Process Safety and Hazardous Waste Operations Management

Course Proposal: New (or Reactivated) AY2017

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General Catalog Information
  • **Read before you begin**

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    3. Committees: Committe votes should be included in the comments section at the time of approval. Meeting minutes may be attached if available. 

  • Is this for a new or reactivated course?*
  • Proposed Prefix*
    If proposing a new prefix, please contact ORR (x2020 or ISU-ORR@mail.indstate.edu) to add the prefix to the list of choices
    Proposed Number*
    SFTY 625
    SFTY 625
  • Full Title*
    Process Safety and Hazardous Waste Operations Management
    Process Safety and Hazardous Waste Operations Management
  • Abbreviated Title*
    PSM and HAZWOPER management
    PSM and HAZWOPER management
    30 character maximum
  • College*
    If the courses is changing colleges, select the current and future college.
  • Department*
  • Choose designation of the departmental curriculum committee*
    Choose Single or Program-specific Departmental Curriculum Cmte if there is ONE curriculum committee for the department OR there are separate curriculum committees by program. If there are separate curriculum committees by level (graduate and undergraduate), choose the appropriate committee for this course.
  • Level*
  • Credits*
    3 credit hours
    3 credit hours
  • Course Description

    Fundamental principles, concepts, and techniques of Process Safety Management of Highly Hazardous Chemicals and Hazardous Waste Operations and Emergency Response with application to a variety of industries. The primary focus of the course is development of a model Safety Management program to assure compliance with US governmental standards.

    Limit course description to 50 words.
  • Catalog Notes

    Web (blackboard) course. Open to graduate students.

    Lab hours not required.

    Include notes that belong in the catalog (i.e., Open to graduate students, lab hours required)
  • Prerequisites
    Prerequisites = Courses and/or exams that are required before the student can register. Concurrent Prerequisites = Course(s) that must be completed prior to or in conjunction with this course. Typically noted as "Successful completion of or concurrent enrollment in AAA 999."
  • Corequisites
    Course(s) completed with this course, even if the student has previously passed one of the courses.
  • If other requisites or restrictions, specify
    For example, department or college, approval of department chair, class standing, completion of core requirements, or credits
  • Is this course repeatable for credit?*
    If Yes, specify number of times or max credits
    Write this as it should appear in the catalog (i.e., Repeatable twice; Repeatable up to 9 credits)
  • Is this proposed as Foundational Studies? *
    If Yes, choose category
  • Cross-listed
    Indicate course(s) with which this course is cross-listed.
  • Additional Course Information
  • Primary Grade Mode*
  • When Offered*
    Select the option that describes when this class is typically offered.
    If Other, explain
  • Is this a designated off-campus course?*
    Check yes for clinical, internship, or other courses that do not meet on campus.
  • Is this an Educator Licensure course?*
    Check Yes if this course is part of a teacher licensure program. If unsure, click the Reports tab and select Impact Report. After adding the Prefix and Course Number (Code), click on Modify External Systems, select the appropriate catalog, and click Generate Report. (If necessary, allow pop ups so you can view the report.)
  • Does this course require experiential learning?*
  • What type(s) of experiential learning is required? (Check all that apply.)
  • Are you proposing a course fee?*
    If Yes, what is proposed fee?
  • Proposed effective term*
    You may indicate a preferred effective term for the changes but the actual effective term will be determined by Academic Affairs and will be based on deadlines for curriculum changes. Refer to https://www.indstate.edu/academic-affairs/curriculum for more information.
  • Justification and Impact
  • What is the rationale for this course?*

    ISU’s Occupational Safety Management Master Program includes fundamental principles, concepts, and techniques of Process Safety Management of Highly Hazardous Chemicals and Hazardous Waste Operations and Emergency Response with application to a variety of industries. This topic is not well covered and represented in the program so far but highly demanded by industries to assure compliance with US Federal regulations.

    This course was taught in Spring 2016 as SFTY 590 (Special Topic) with good enrollment and students’ participation.

  • Student Learning

    By the end of this course, the students will learn about:

    • Requirements for preventing or minimizing the consequences of catastrophic releases of hazardous chemicals which may result in toxic, fire or explosion hazards.
    • Process safety information in Process Safety Management (PSM) pertaining to the hazards of the highly hazardous chemicals, process technology and equipment in the process, toxicity, permissible exposure limits; physical, reactivity, corrosivity, thermal and chemical stability data, and Material Safety Data Sheets.
    • Process hazard analysis (hazard evaluation) on processes (what-if/checklist; Hazard and Operability Study (HAZOP); Failure Mode and Effects Analysis (FMEA); Fault Tree Analysis.
    • Operating procedures and practices in PSM, initial startup; emergency operations and operating limits; safety and health considerations.
    • Employee participation on the conduct and development of process hazards analyses and other elements of PSM .
    • Requirements for contractors performing maintenance or repair, turnaround, major renovation, or specialty work on or adjacent to a covered process and pre-startup safety in PSM.
    • Managing of Mechanical integrity of pressure vessels, storage tanks, piping relief, vent systems and devices.
    • Training on the specific safety and health hazards, emergency operations including shutdown, and safe work practices applicable to the employee's job tasks. Training documentation.
    • Management of change to process chemicals, technology, equipment, and procedures; and, changes to facilities that affect a covered process.
    • Incident investigation of each incident which resulted in a catastrophic release of highly hazardous chemical in the workplace.
    • Emergency planning and response.
    • Compliance audits, inspections, and hot work permit in PSM
    • Access to trade secret information contained within the process hazard analysis
    • Clean-up operations conducting uncontrolled hazardous waste sites covered by the Resource Conservation and Recovery Act of 1976 (RCRA).
    • Operations involving hazardous waste that are conducted at treatment, storage, disposal (TSD) facilities regulated by 40 CFR and RCRA;
    • Hazardous substance clean-up operations, treatment, storage or disposal, emergency response operations.
    •  Decontamination procedure in HAZWOPER, removal of hazardous substances from employees and their equipment to preclude the occurrence of foreseeable adverse health effects.
    •  Emergency response at HAZWOPER and effort by designated responders to an occurrence which results in an uncontrolled release of a hazardous substance.
    • Hazardous materials response (HAZMAT) team designated to perform work to handle and control actual or potential leaks or spills of hazardous substances.
    • Comprehensive Environmental Response Compensation and Liability Act (CERCLA).
    • Health hazard posing acute toxicity, skin corrosion or irritation, serious eye damage or irritation, respiratory or skin sensitization, carcinogenicity; reproductive toxicity; specific target organ toxicity (single or repeated exposure); aspiration toxicity or simple asphyxiant.
    •  Concept of Immediately dangerous to life or health (IDLH) and oxygen deficiency hazard (ODH).
    • Responsibilities of site safety and health supervisor in HAZWOPER.
    • Written safety and health program designed for their employees involved in hazardous waste operations.
    • How to identify, evaluate, and control safety and health hazards, and provide for emergency response for hazardous waste operations (organizational structure, comprehensive workplan, site-specific safety and health plan).
    • Safety and health training program, medical surveillance program, standard operating procedures (SOP).
    • Responsibilities of site safety and health supervisors, contractors and sub-contractors in HAZWOPER.
    • Comprehensive site-specific safety and health plan addressing the tasks and objectives of the site HAZWOPER.
    • Frequency and types of air monitoring, personnel monitoring, and environmental sampling techniques and instrumentation to be used, including methods of maintenance and calibration of monitoring and sampling equipment.
    • Site control measures, decontamination procedures, confined space entry procedures, spill containment program, and emergency response plan, including the necessary PPE and other equipment at HAZWOPER.
    • Site characterization and analysis  of Hazardous waste sites, identification specific site hazards, determination the appropriate safety and health control procedures needed to protect employees from the identified hazards.
    • Required information and monitoring prior to allowing employees to enter a HAZWOPER site.
    • Monitoring the air with appropriate direct reading test equipment (i.e., combustible gas meters, detector tubes) for IDLH at a HAZWOPER site.
    • Visually observing for signs of actual or potential IDLH or other dangerous conditions.
    • Risk identification for  exposures exceeding the permissible exposure limits, IDLH concentrations, potential skin absorption and irritation sources, explosion sensitivity and flammability ranges, oxygen deficiency.
    • Employee notification concerning the chemical, physical, and toxicologic properties of each substance known or expected to be present on HAZWOPER site.
    • HAZWOPER site procedures to control employee exposure to hazardous substances before clean-up work begins.
    • Developing site control program during the planning stages of a hazardous waste clean-up operation for protecting employees.
    • Elements of the site control program including a site map, site work zones, the use of a "buddy system", site communications, standard operating procedures or safe work practices.
    • Emergency response, medical surveillance and recordkeeping, frequency of medical examinations and consultations for employees exposed to hazardous substances or health hazards.
    • Engineering controls, work practices, and personal protective equipment for employee protection.
    • Use of self-contained breathing apparatus (SCBA), air-line respirators equipped with an escape air supply, and totally-encapsulating chemical protective suits.
    • Air monitoring procedure to identify and quantify airborne levels of hazardous substances to determine the appropriate level of employee protection needed on HAZWOPER site.
    • Requirements and procedure for monitoring of high-risk employees (likely to have the highest exposures to those hazardous substances to be present above PEL).
    • Requirements and procedure for drums and containers used on HAZWOPER site.
    • Procedures for all phases of decontamination of employees and personal protective clothing and equipment.

     

    Provide results of outcomes assessment and program accreditation review, if applicable. Describe how proposed changes enhance student learning and program effectiveness.
  • What courses will be removed (eliminated) from inventory?

    none

    If you are adding a course, review inventory to determine what course(s) can be eliminated. Complete a Course Banking/Elimination proposal.
  • If proposed action is approved, what other courses will this proposal impact? Please describe.

    SFTY 608 - Safety Legislation, Litigation, and Compliance. The following federal standards have to be added for study:

    29 CFR 1910. 119 - Process Safety Management and

    29 CFR 1910. 120 - HAZWOPER

  • What steps have you taken to notify other faculty or departments who may be affected?

    The proposal of new course SFTY 625 was discussed and approved at BE Department meeting Feb. 3, 2017

  • Resources
  • Check all additional resources that are needed.*
  • If additional resources are needed, indicate the source of funds.
  • If external funding or other, specify source. If multiple sources, describe.
  • Attachments
  • Check the boxes once any required documents are attached*
    A syllabus is required for new courses. Attach minutes and consultation forms, if applicable.
  • ORR Review (to be completed by Registrar)
  • Transfer articulation updates (prefix/number changes only)
  • Course number conflicts with current course inventory
  • Final approval date for preferred effective term
    April 11, 2018
    April 11, 2018
  • Academic Affairs/Public Display (to be completed by Acad Affairs)
  • Summary of Feedback from Public Display
  • Actual Effective Term
    To be completed by Academic Affairs
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